Semi-Finished RG59 Coaxial Cable – CCS/64/CCA
Product Type: RG59 (75Ω Coaxial Cable)
Core Conductor: CCS (Copper-Clad Steel)
Braid Shielding: 64 wires of CCA (Copper-Clad Aluminum)
Form: Semi-finished (without outer jacket)
Purpose: For CCTV combo cables or customized final jacketing
1. Structural Breakdown
| Layer | Material | Description |
|---|---|---|
| Inner Conductor | Copper-Clad Steel (CCS) | Ø 0.81 mm (±0.01 mm); good tensile strength, low cost |
| Dielectric | Foamed Polyethylene (FPE) | OD ≈ 3.66 mm; low-loss, stable impedance |
| Shield 1 | Aluminum Foil (AL/PET) | 100% coverage; bonded or overlapped |
| Shield 2 | Braided CCA, 64 wires | Wire Ø 0.12–0.14 mm; coverage ≈ 60–75% |
| Outer Jacket | Not included | Optional PVC/PE/LSZH to be added in post-processing |
Supplied in semi-finished form — ideal for integrating into RG59 + 2C surveillance cables or applying a custom jacket.
2. Dimensional Characteristics
| Specification | Value |
|---|---|
| Conductor Diameter | 0.81 mm |
| Dielectric Outer Diameter | 3.66 mm ± 0.10 mm |
| Braid Wire Diameter | ~0.12 mm |
| Shield Coverage | 60–75% (CCA, 64 wires) |
| OD Without Jacket | ~4.1–4.3 mm |
| Expected OD After Jacketing | ~6.0–6.2 mm |
3. Electrical Performance
| Parameter | Typical Value |
|---|---|
| Impedance | 75 ± 3 Ohms |
| Capacitance | 67 pF/m |
| Velocity of Propagation | ~85% |
| Attenuation @100 MHz | ~11.2 dB/100m |
| Shielding Effectiveness | ~35–40 dB |
| DC Resistance – Conductor | ~135 Ohm/km (CCS) |
| DC Resistance – Braid (64 CCA) | ~40–45 Ohm/km |
4. Ideal Applications
RG59+2C Composite Cable Manufacturing (for CCTV camera systems)
Indoor Analog Surveillance Video Transmission
Semi-finished assemblies for OEM/ODM processing
Economical signal applications where full copper isn’t necessary
5. Benefits of CCS/64/CCA
Balanced Cost vs. Shielding – higher EMI resistance than 48-braid, without full 96-braid cost
Semi-finished flexibility – allows you to customize jacket type (PVC, PE, LSZH, etc.)
Mechanical Strength – CCS core offers tensile durability for pulling in conduits
Perfect for Combo Cable Factories – core component for CCTV+power hybrids
6. CCS/64/CCA vs. Other RG59 Types
| Feature | CCS/48/CCA | CCS/64/CCA | CCS/96/CCA |
|---|---|---|---|
| Shield Wires | 48 | 64 | 96 |
| Shield Coverage | ~40–55% | 60–75% | 85–95% |
| EMI Protection | Low | Medium | High |
| Signal Integrity | Basic | Moderate | Strong |
| Cost | Low | Medium-Low | Medium |
| Ideal Use | Short runs, budget | Standard CCTV | Long run, dense EMI |
7. Packaging Options
Reels: Plastic or wooden drum
Length: 500 m / 1000 m per roll
Packing: PE film, stretch wrap, or custom-labeled reels
Export: Palletized for container shipment
8. Optional Jacket for Final Cable (Not Included)
| Material | Jacket Use Case |
|---|---|
| PVC | Indoor, flexible, standard CCTV use |
| PE | Outdoor, UV-resistant |
| LSZH | Commercial buildings (low smoke) |
| Red/White/Black | Color-coded for regional markets |
