Coaxial Cable RG59 CCS/96/CCA (Semi-Finished)
1. Detailed Structure & Material Composition
| Layer | Material Description |
|---|---|
| Core Conductor | CCS (Copper-Clad Steel), 20 AWG, plated with pure copper, high tensile strength |
| Dielectric | Physically foamed polyethylene (FPE), low permittivity (~1.6), provides signal isolation |
| Shield 1 | Aluminum foil (AL/PET), bonded or overlapped, total 100% coverage |
| Shield 2 | Braiding with 96 wires of CCA (Copper-Clad Aluminum), wire OD ~0.12–0.14 mm |
| Outer Jacket | Not included — to be applied as PVC, PE, LSZH, or part of a composite cable system |
Semi-finished format: No outer sheath – ready for integration or custom extrusion.
2. Expanded Dimensional Data
| Parameter | Value (Typical) |
|---|---|
| Inner Conductor Diameter | 0.81 mm ± 0.01 mm |
| Dielectric Thickness | ~1.43 mm |
| Dielectric Outer Diameter | 3.66 mm ± 0.10 mm |
| Foil Thickness | 0.025 mm (AL/PET) |
| Braid Wire Diameter | 0.12 mm ± 0.005 mm |
| Braid Coverage | 85–95% |
| Semi-Finished OD (No Jacket) | ~4.2 mm |
| Estimated OD After PVC Jacketing | ~6.1 mm ± 0.2 mm |
3. Electrical & RF Performance (at 20°C)
| Test Parameter | Typical Value |
|---|---|
| Nominal Impedance | 75 Ohms ± 3 Ohms |
| Capacitance | 67 ± 3 pF/m |
| Velocity of Propagation | 83–87% |
| Return Loss @ 5–1000 MHz | ≥ 18 dB |
| Attenuation @ 100 MHz | ≤ 10.5 dB/100 m |
| Attenuation @ 200 MHz | ≤ 15.3 dB/100 m |
| Shielding Effectiveness | ≥ 40 dB (100 MHz) |
| DC Resistance (Conductor) | ≤ 135 Ohm/km |
| DC Resistance (Braid) | ≤ 35–40 Ohm/km |
4. Manufacturing Advantages (Semi-Finished)
| Advantage | Description |
|---|---|
| Cost Control | CCS/CCA reduce copper consumption significantly |
| Flexible Final Assembly | Customer applies outer jacket to match local spec (PVC/PE/FR/UV/LSZH) |
| Modular Integration | Ideal for CCTV combo cable (e.g., RG59 + 2×0.5 mm² power wires) |
| OEM Branding | Enables post-processing with custom colors, logos, jackets, and reels |
5. Testing & Compliance
Spark Test (Post-jacketing): 2.5–3.0 kV AC
Flame Rating (if jacketed): IEC 60332-1 (PVC) or optional CPR D/E Class
RoHS & REACH: Compliant if materials sourced properly
Aging Resistance: Foamed PE dielectric remains stable for >15 years under indoor conditions
6. Standard Packaging
| Format | Options |
|---|---|
| Reel Type | ABS plastic spool / wooden drum |
| Roll Length | 500 m or 1000 m (bulk) |
| Wrapping | PE film + labeling |
| Pallet Loading | 48–72 rolls/pallet depending on reel size |
| MOQ | ~10 km or 100 rolls typical for export |
7. Ideal Customer Use Cases
| Customer Type | Application Scenario |
|---|---|
| CCTV System Integrators | Combo cable assembly, RG59+2C type, for DVR/NVR systems |
| Cable OEMs & Wholesalers | Private labeling, regional jacketing (e.g., red jacket for Middle East) |
| Installers in Low-EMI Areas | Structured wiring in residential/retail spaces |
| Exporters | Ready-to-jacket cable for Gulf, Africa, or Latin American markets |
8.RG59 CCS/96/CCA vs Other Types
| Type | Conductor | Braid | Shield Coverage | Relative Cost | Use Case |
|---|---|---|---|---|---|
| RG59 CCS/48/CCA | CCS | 48 CCA | ~45% | Low | Entry-level CCTV |
| RG59 CCS/64/CCA | CCS | 64 CCA | ~65% | Medium | Standard indoor CCTV |
| RG59 CCS/96/CCA | CCS | 96 CCA | ~90–95% | Medium-High | Professional CCTV, Combo cable |
